There have been plenty of instances of the new 416s having teething problems in New jersey. Two comments about that...
1 - This is not the same 416 that Ikarus/NABI has been building for the last 15+ years. New front end, new window layout (which does alter the structure, reducing the number of vertical pillars to support the upper body), and NJT's request for the above-engine radiator system similar to MCI coaches - these all have essentially made this more of a new bus than, say, the Classic over the Fishbowl. The Classic straightened the curves and angles of the Fish, but did not alter the structure. There was also a gap of time from NABI's last 416 order until 5201 was built in 2008, which is likely why the frame supplier had issues. This is where the old saying came from about not buying an all-new or redesigned car in its first year.
2 - APTA has been trying to get transit agencies to reduce the customization of their buses to make them easier to build, which lowers the price and improves delivery time. Fishbowls (and Flx New looks too) had little if any body customization to them that the factory did not initiate. The only physical change made to the MCI MC-9 was the "Jersey cap" for the electronic destination sign. Otherwise these buses were generally built the same way for years on end. This made them consistent, durable, and very popular. From 1979 to 1985, MCI made just the MC-9... when you are able top pound out just one configuration, you get very good at it - that's why NJT's MC-9s lasted as long as they did. In contrast, NJT goes out of their way to request all kinds of small details. Just as 7501 (the original demo to the MCI order) has several detail changes from the production buses, 5202 has clear visual differences from 5201 - example: 5201 was delivered with wide black bodyside moldings and all the lower access doors had the black paddle handles. Not so on the production buses. Even the taillights were changed.
All "new" buses have had problems... the original Fishbowl in 1959-1960, the original RTS in 1977, the Flxible 870 problems are well-known... so NJT and NABI have to view this first delivery as such. By the time this order is really rolling, and a few hundred of these units have been built, the suppliers and NABI assembly people will have the experience to make this as good a bus as anything else on the road. The first 40 have had teething issues, but there are 1100 more to come. That last one will probably be built as well as the MC-9s were.


